Senior Design Chapter 6: Selecting Manufacturing Processes

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Senior Design Chapter 6: Selecting Manufacturing Processes
nep2112
Quiz by nep2112, updated more than 1 year ago
nep2112
Created by nep2112 over 9 years ago
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Resource summary

Question 1

Question
Manufacting processes that relate to surface treatments such as polishin, painting, heat treating and joining are...
Answer
  • primary
  • secondary
  • tertiary
  • initial

Question 2

Question
Manufacturing processes that are used to add or to remove geometric features from the basic form are called...
Answer
  • primary
  • secondary
  • tertiary
  • initial

Question 3

Question
All of the following are examples of bulk deformation except...
Answer
  • forging
  • rolling
  • bar drawing
  • shearing

Question 4

Question
Changing the shape or form of the bulk from materials is caused by compressive or tensile yielding is called...
Answer
  • casting
  • machining
  • deformation
  • assembly

Question 5

Question
The process in which molten metal is poured into a cast to solidify is called...
Answer
  • polymer processing
  • casting
  • machining
  • finishing

Question 6

Question
The process of plasticity compressing material between two halves of die set by hydraulic pressue or the stroke of a hammer is called...
Answer
  • casting
  • assembly
  • deforming
  • forging

Question 7

Question
The process of solidifing molten metal in a ceramic cast made with wax patterns is called...
Answer
  • investment casting
  • die casting
  • sand casting
  • polymter casting

Question 8

Question
Which of the following polymer molding methods is used to produce hollow parts with thin walls?
Answer
  • blow casting
  • injection
  • compression
  • transfer

Question 9

Question
Charge of thermoset or elastometric is formed between heated mold halves under pressure while polymer cure is called...
Answer
  • extrusion
  • injection molding
  • compression molding
  • die casting

Question 10

Question
Manufacturing very complex shapes including internal and external undercuts is possible using...
Answer
  • extrusion
  • injection molding
  • compression molding
  • transfer molding

Question 11

Question
Cutting or seporating sheet metal along a straight line is called...
Answer
  • shearing
  • blanking
  • drawing
  • bending

Question 12

Question
Forming plastic indentations to form ribs, beads, or lettering on surface of metal is called...
Answer
  • punching
  • blanking
  • shearing
  • embosing

Question 13

Question
Plastic deformation of sheet metal using matched punch and die set is...
Answer
  • punching
  • blanking
  • bending
  • shearing

Question 14

Question
Which of the following processes is used to produce products such as soda cans, catridge casings, and pots and pans?
Answer
  • drawing
  • embosing
  • blanking
  • punching

Question 15

Question
Which of the following processes is used to size sheets for subsequent operations...
Answer
  • drawing
  • shearing
  • bending
  • punching

Question 16

Question
Removing material from the workpiece by using a sharp cutting tool that shears away chips of material to create desired form or features is called...
Answer
  • machining
  • casting
  • polymer processing
  • anodizing

Question 17

Question
Which of the following is often used as a secondary process to true up critical dimensions or surfaces or to smooth the surface finish?
Answer
  • deformation
  • casting
  • polymer process
  • machining

Question 18

Question
Removal of material from flat surface by using a rotatng cutting tool is called...
Answer
  • planning
  • sawing
  • milling
  • grinding

Question 19

Question
Removing material using a translating cutter as a workpiece fieds is called...
Answer
  • planning
  • sawing
  • milling
  • grinding

Question 20

Question
Removing material from a translating workpiece and a stationary cutter is called...
Answer
  • planning
  • shaping
  • grinding
  • milling

Question 21

Question
Increasing the diameter of an existing hole with a cutting tool by rotating the workpiece is called
Answer
  • drilling
  • boring
  • reaming
  • facing

Question 22

Question
The removal of material from a surface using an abrasive spinning wheel is called...
Answer
  • turning
  • grinding
  • shaping
  • facing

Question 23

Question
Which machining process produces a smoother surface?
Answer
  • drilling
  • boring
  • turning
  • milling

Question 24

Question
Handling actions, during assembly, include all of the following except...
Answer
  • moving
  • orienting
  • placing
  • shipping

Question 25

Question
Manufacturing costs include all of the following except...
Answer
  • materials
  • shipping
  • processing
  • tooling

Question 26

Question
Structural steel shapes result from rolling...
Answer
  • blooms
  • slabs
  • sheets
  • billets

Question 27

Question
Bar and rod shapes result from rolling...
Answer
  • billets
  • blooms
  • slabs
  • sheet

Question 28

Question
Processing costs per part is proportional to...
Answer
  • tooling costs
  • material costs
  • cycle time
  • recycle time

Question 29

Question
Tooling costs per part is reduced by...
Answer
  • increasing the cycle time
  • increasing the run quantity
  • decreasing the material wastes

Question 30

Question
Manufacturing costs shuold be minimized by reducing...
Answer
  • material costs
  • tooling costs
  • processing costs
  • total costs
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