Question 1
Question
A method of minimizing the effect of indications caused by
gradual dimensional changes while retaining the indications
caused by discontinuities is too:
Answer
-
A. include a high-pass filter in the eddy current test
equipment.
-
B. include a low-pass filter in the eddy current test
equipment.
-
C. increase the band pass of the amplifier.
-
D. use the impedance method of testing.
Question 2
Question
Which of the following methods may be used to improve the signal-to-noise ratio of an eddy current test system?
Question 3
Question
In order to decrease the effect on conductivity readings due to variations in test part thickness:
Answer
-
A. the test frequency should be increased.
-
B. the test frequency should be decreased.
-
C. the fill factor should be decreased.
-
D. there is no practical method for decreasing this effect.
Question 4
Question
When testing by the eddy current method, discontinuities will be most easily detected when the eddy currents are:
Answer
-
A. coplanar with the major plane of the discontinuity.
-
B. perpendicular to the major plane of the discontinuity.
-
C. parallel to the major plane of the discontinuity.
-
D. 90 degrees out of phase with the current in the coil.
Question 5
Question
A term used to describe the effect observed due to a change in the electromagnetic coupling between a test specimen and a probe coil when the distance of separation between them is varied is:
Answer
-
A. fill factor.
-
B. edge effect.
-
C. end effect.
-
D. lift-off.
Question 6
Question
A term used to define the phenomenon where, at very high frequencies, the eddy current flow is restricted to an extremely thin outer layer of the conductor is:
Question 7
Question
The fill factor when a 1/2-inch diameter bar is inserted in a 1-inch diameter coil is:
Answer
-
A. 0.5 or (50%)
-
B. 0.75 or (75%)
-
C. 1.0 or (100%)
-
D. 0.25 or (25%)
Question 8
Question
The term used to define the difference between actual instrument output and expected output as defined by a straight line calibration curve is:
Answer
-
A. phase shift.
-
B. nonlinearity.
-
C. lift-off.
-
D. skin effect.
Question 9
Question
Which of the following could be used to suppress unwanted high-frequency harmonics?
Answer
-
A. Low-pass filter.
-
B. Oscillator.
-
C. Phase discriminator.
-
D. High-pass filter.
Question 10
Question
The impedance change of an eddy current test coil due to a change in test part characteristics can be most easily analyzed as a combined change in:
Answer
-
A. capacitive reactance and resistance.
-
B. harmonic frequencies and inductive reactance.
-
C. signal amplitude and phase.
-
D. retentivity and harmonic frequencies.
Question 11
Question
The inductive reactance of a test coil can be calculated using the formula:
Answer
-
A. XL = 2 π L
-
B. XL = 1/2 π L
-
C. XL = 2 π f L
-
D. XL = W 2 π f
Question 12
Question
When conducting an eddy current test, variations in the test material can be detected as variations in:
Question 13
Question
A term used to define two or more coils electrically connected in opposition such that any electromagnetic condition which is not common to both a test specimen and a reference specimen will produce an unbalance in the system is:
Answer
-
A. differential.
-
B. absolute.
-
C. laminar.
-
D. flying probes.
Question 14
Question
Tubing is generally inspected using:
Question 15
Question
When testing small parts in an eddy current encircling coil for permeability measurements, which of the following test parameters may be considered important?
Answer
-
A. Length of the test sample.
-
B. Thickness of the test sample.
-
C. Cross-sectional area of the test sample.
-
D. all of the above.
Question 16
Question
In a test coil consisting of both a primary and secondary winding, the voltage across the secondary is a function of:
Question 17
Question
Eddy current testing relies on the principle of:
Question 18
Question
When the H field strength around a material is increased and
then decreased to zero, the induction field B within the part
does not return to zero. The term to define this B value when H has returned to zero is:
Answer
-
A. coercive force.
-
B. residual magnetism.
-
C. saturation value.
-
D. hysteresis loss.
Question 19
Question
The term used to define the value of H field required to
decrease the remanence of a material to zero is:
Answer
-
A. coercive force.
-
B. magnetizing force.
-
C. back emf.
-
D. the overlap value.
Question 20
Question
The three major specimen parameters which influence eddy current testing are:
Answer
-
A. electrical conductivity, frequency, and material geometry.
-
B. density, permeability, and frequency.
-
C. electrical conductivity, permeability, and material geometry.
-
D. thermal conductivity, electrical conductivity, and permeability.
Question 21
Question
Doubling the number of turns on a coil will:
Answer
-
A. double the indicators.
-
B. halve the inductance.
-
C. decrease the inductance by a factor of four.
-
D. increase the inductance by a factor of four.
Question 22
Question
Frequency ratio, f/fg can be defined as:
Question 23
Question
When testing tubing, using and encircling (OD) coil, what is the
phase relationship of the output signals from identical ID and OD
discontinuities?
Answer
-
A. The signals are in phase.
-
B. The phase of the OD discontinuity leads the phase of the ID
discontinuity.
-
C. The phase of the OD discontinuity lags the phase of the ID
discontinuity.
-
D. Indeterminate.
Question 24
Question
A term used to define an instrumentation technique which discriminates between variables in the test part by the different phase angle changes which these conditions produced in the test signal is:
Answer
-
A. phase distortion.
-
B. phase shifting.
-
C. phase discrimination.
-
D. phase analysis.
Question 25
Question
If the characteristic frequency (fg) of a material is 125 Hz, the test frequency required to give an f/fg ratio of 10 would be:
Answer
-
A. 1.25 Hz.
-
B. 12.5 Hz.
-
C. 1.25 kHz.
-
D. 12.5 kHz.
Question 26
Question
A term used to define any change in a sinusoidal signal when the output is not a linear reproduction of the input is:
Answer
-
A. distortion.
-
B. linearity.
-
C. phase shifting.
-
D. dynamic range
Question 27
Question
At a fixed test frequency, in which of the following materials will the eddy current penetration be greatest?
Answer
-
A. Aluminum (35 percent IACS conductivity)
-
B. Brass (15 percent IACS conductivity)
-
C. Copper (95 percent IACS conductivity)
-
D. Lead (7 percent IACS conductivity)
Question 28
Question
The heating effect in magnetic materials caused by the work
required to rotate magnetic domains can be eliminated by:
Answer
-
A. increasing the rate of displacement of the specimen through the coil.
-
B. magnetically saturating the test specimen.
-
C. decreasing the rate of displacement of the test specimen through the test coil.
-
D. testing in an air-conditioned room.
Question 29
Question
If the test frequency increases while the field strength is held constant, the surface eddy current density:
Question 30
Question
As the fill factor decreases, the impedance variation of a
pickup coil produced by a given change in conductivity will:
Question 31
Question
Which of the following would be easier to detect in tubing by the eddy current method using the self-comparison differential coil arrangement?
Answer
-
A. Gradual changes in diameter.
-
B. Gradual changes in conductivity.
-
C. Changes in temperature.
-
D. Short flaws.
Question 32
Question
The magnetic domains in an unmagnetized ferromagnetic material are:
Answer
-
A. arranged to facilitate the conduction of electrons.
-
B. randomly oriented and neutralize each other.
-
C. uniformly oriented.
-
D. create a major north and south pole in the material.
Question 33
Question
When a magnetic material is placed in a region of an applied magnetizing force (H), magnetic field (B) is developed in the material by means of:
Question 34
Question
To eliminate any dependence upon the number of turns of a test coil, the inductance values of an impedance diagram are:
Question 35
Question
A term used to define a system which indicates only the magnitude of variations in the total coil impedance regardless of the phase or direction in which it occurs on an impedance plane is:
Answer
-
A. inductive reactance magnitude system.
-
B. feedback-controlled system.
-
C. impedance-magnitude system.
-
D. impedance vector analysis system.
Question 36
Question
When eddy current testing tubing with a system that includes a frequency discriminating circuit, which of the following variables would we classified as a high-frequency variable?
Question 37
Question
A major problem associated with the eddy current test method is the:
Answer
-
A. inability of eddy current testing to accurately measure conductivity.
-
B. need to test at low speeds to prevent skipping.
-
C. large number of known or unknown variables which appear in the output indication.
-
D. inability of eddy current testing to detect small discontinuities.
Question 38
Question
The atoms of a metal showing magnetic characteristics are grouped into regions which are the smallest known permanent magnets. These regions are called:
Answer
-
A. lattice structures.
-
B. cells.
-
C. domains.
-
D. planetary spins.
Question 39
Question
When a coil's magnetizing force is applied to a ferromagnetic
material, the flux density in the material is:
Answer
-
A. less than the flux density generated by the test coil
because of heat losses.
-
B. less than the flux density generated by the test coil
because of resistivity.
-
C. the same as the flux density generated by the test coil.
-
D. greater than the flux density generated by the test coil.
Question 40
Question
The flux density in a magnetic material is usually designed by the:
Question 41
Question
The magnetizing force of an eddy current test coil is usually designated by the:
Question 42
Question
The thickness of nonconductive coatings on a conductive base can be most simply measured by:
Answer
-
A. observing the lift-off effect caused by the coating.
-
B. testing both sides of the specimen.
-
C. varying the current in the test coil.
-
D. varying the test frequency over a given range during the test.
Question 43
Question
The use of magnetic shielding around the exciting coil will
generally:
Answer
-
A. increase the magnetic field extension but decreases the eddy
current penetration.
-
B. increase the magnetic field extension and eddy current
penetration.
-
C. decrease the magnetic field extension but increase the eddy
current penetration.
-
D. decrease the magnetic field extension and eddy current
penetration.
Question 44
Question
Which of the following is not a factor that affects the
inductance of an eddy current test coil?
Question 45
Question
An out-of-phase condition between current and voltage:
Answer
-
A. can exist only in the primary winding of an eddy current
coil.
-
B. can exist only in the secondary winding of an eddy current
coil.
-
C. can exist in both the primary and secondary windings of an
eddy current coil.
-
D. exists only in the test specimen.
Question 46
Question
A term used to define a surface coil mounted so that the coil can be rotated about the circumference of a test specimen is:
Answer
-
A. bobbin coil.
-
B. encircling coil.
-
C. spinning coil.
-
D. gap coil.
Question 47
Question
A term used to define an eddy current test coil which uses magnetic material to purposely shape the magnetic field is:
Answer
-
A. bobbin coil.
-
B. encircling coil.
-
C. spinning coil.
-
D. gap coil.
Question 48
Question
The vector-point, ellipse, and linear time-base methods are all subdivisions of the:
Answer
-
A. impedance method of testing.
-
B. the modulation analysis method of testing.
-
C. the phase analysis method of testing.
-
D. none of the above.
Question 49
Question
It is frequently possible to separate the conductivity variable from the permeability and dimensional variables when using:
Answer
-
A. the vector-point method of testing.
-
B. the ellipse method of testing.
-
C. the linear time-base method of testing.
-
D. any of the above methods of testing.
Question 50
Question
When eddy current testing by the ellipse method, the normal indication when the test specimen and reference standard are the same is approximately:
Answer
-
A. a straight horizontal line on a cathode ray tube.
-
B. an ellipse on a cathode ray tube.
-
C. a null reading on a meter.
-
D. a clean base line on a strip chart.
Question 51
Question
When eddy current testing by the ellipse method, one variable may be indicated by the angle of the ellipse or straight line while another variable may be indicated by the:
Answer
-
A. brightness of the ellipse.
-
B. horizontal length of the straight line.
-
C. size of the ellipse opening.
-
D. sinusoidal shape of the waveform.
Question 52
Question
When eddy current testing by the linear time-base method, what is applied to the vertical deflection plates of a cathode ray tube when the test specimen and reference standard are the same and the balance controls are properly adjusted?
Question 53
Question
When eddy current testing by the linear time-base method, what is applied to the vertical deflection plates of a cathode ray tube when a condition of unbalance exists between the test specimen and the reference standard?
Answer
-
A. A sinusoidal wave
-
B. A sawtooth wave
-
C. A square wave
-
D. No voltage
Question 54
Question
The conductivity value for a metal is a function of the:
Answer
-
A. heat treatment given the metal.
-
B. cold working performed on the metal.
-
C. aging process used on the metal.
-
D. all of the above.
Question 55
Question
The ratio of the specific diameter of a probe to the minimum discontinuity of interest should be:
Answer
-
A. less then 2.
-
B. greater than 2.
-
C. greater than 4.
-
D. greater than 10.
Question 56
Question
Which of the following materials would be more likely used as a mounting material for a probe coil?
Answer
-
A. Aluminum
-
B. Fiberglass
-
C. Copper
-
D. Steel
Question 57
Question
A term used to define a surface or internal rupture which is attributed to processing at too low a temperature or excessive working or metal movement during the forging, rolling, or extruding operation is:
Answer
-
A. cold shut.
-
B. microshrinkage.
-
C. burst.
-
D. inclusion.
Question 58
Question
A term used to define the timing relationships involved in alternating current signals is:
Answer
-
A. magnitude.
-
B. phase.
-
C. impedance.
-
D. reactance.
Question 59
Question
When eddy current testing a nonferrous material, the choice of test frequency is determined by the:
Answer
-
A. degree of phase discrimination required.
-
B. eddy current penetration needed.
-
C. rate of response required.
-
D. all of the above.
Question 60
Question
When testing ferrous materials, a small but detectable portion of the magnetic flux in the material will pass outside the metal when a surface discontinuity is encountered. This flux is called:
Answer
-
A. air flux.
-
B. leakage flux.
-
C. induced flux.
-
D. none of the above.
Question 61
Question
A term to define a property of a test system which enables the separation of signals due to discontinuities in the test specimen that are located in close proximity to each other is:
Question 62
Question
A term used to define a material having a permeability less than that of a vacuum is:
Answer
-
A. diamagnetic.
-
B. ferromagnetic.
-
C. paramagnetic.
-
D. magnetic.
Question 63
Question
The inductive reactance of a coil is measured in units of:
Answer
-
A. mhos.
-
B. ohms.
-
C. henrys.
-
D. gauss.
Question 64
Question
Which of the following coil arrangements would eliminate or decrease the effects of minor variations in diameter, chemical composition, hardness, etc., which occur gradually along the length of a wire?
Question 65
Question
Which of the following conditions are not important when
selecting specimens to be used as reference standards?
Answer
-
A. The specimen should be of the same size and shape as the piece to be tested.
-
B. The specimen should have the same heat treatment as the piece to be tested.
-
C. The surface finish of the specimen should be the same as the piece to be tested.
-
D. If the material is aluminum, the surface should be anodized.
Question 66
Question
An eddy current test coil's magnetic field intensity in air:
Answer
-
A. increases with distance outside the coil and varies across the diameter inside the coil.
-
B. decreases with distance outside the coil and varies across the diameter inside the coil.
-
C. decreases with distance outside the coil and is assumed to be constant across the diameter inside the coil.
-
D. increases with distance outside the coil and is assumed to be constant across the diameter inside the coil.
Question 67
Question
The circuits which make it possible to minimize the effect of signals caused by variables of no interest on the readout mechanism are based on differences in:
Question 68
Question
When a nonmagnetic rod is placed inside an eddy current test
coil:
Answer
-
A. the magnetic field generated by the coil is increased in
intensity.
-
B. the distribution of eddy currents is uniform through the
rod's cross section.
-
C. the distribution of eddy currents is at a maximum at the rod's
surface, or near the surface, and decreases to essentially zero
at the rod's center.
-
D. the temperature of the rod decreases.
Question 69
Question
The symbol commonly used to signify impedance is:
Question 70
Question
A decrease in conductivity is equivalent to:
Answer
-
A. an increase in permeability.
-
B. an increase in resistivity.
-
C. a decrease in permeability.
-
D. a decrease in resistivity.
Question 71
Question
If the conductivity of a test part in an eddy current test coil decreases, the magnitude of the eddy currents at a given depth in the test specimen:
Question 72
Question
When the voltage applied to a circuit and the current through the circuit both reach their maximums and minimums at the same time, the voltage and current are:
Answer
-
A. additive.
-
B. in phase.
-
C. regenerative.
-
D. out of phase.
Question 73
Question
Which of the following is not a commonly used eddy current testing readout mechanism?
Answer
-
A. Signal generator.
-
B. Meter.
-
C. Cathode ray tube.
-
D. Strip-chart recorder.
Question 74
Question
Which of the following materials would have the highest resistivity value?
Answer
-
A. Aluminum with a 42 percent IACS rating.
-
B. Magnesium with a 37 percent IACS rating.
-
C. Cast steel with a 10.7 percent IACS rating.
-
D. Zirconium with a 3.4 percent IACS rating
Question 75
Question
The ratio of a material's flux density to a test coil's magnetizing force, (B/H), can be used to determine the
material's:
Answer
-
A. conductivity.
-
B. resistivity.
-
C. lift-off.
-
D. permeability.
Question 76
Question
The magnetic field generated by eddy currents induced in a test specimen:
Answer
-
A. opposes the magnetic field that induced the eddy currents.
-
B. reinforces the magnetic field that induced the eddy
currents.
-
C. cancels the magnetic field that induced the eddy currents.
-
D. has no effect on the magnetic field that induced the eddy
currents.
Question 77
Question
The impedance of a test coil usually can be represented by the vector sum of:
Answer
-
A. inductive reactance and resistance.
-
B. capacitive reactance and resistance.
-
C. inductive reactance and capacitive reactance.
-
D. inductance and capacitance
Question 78
Question
For age hardenable aluminum and titanium alloys, changes in hardness are indicated by changes in:
Answer
-
A. retentivity.
-
B. permeability.
-
C. conductivity.
-
D. magnetostriction.
Question 79
Question
The penetration of eddy currents in a conductive material is
decreased when:
Answer
-
A. test frequency or conductivity of the specimen is decreased.
-
B. test frequency is decreased or conductivity of the specimen is increased.
-
C. test frequency, conductivity of the specimen or permeability of the specimen are increased.
-
D. permeability of the specimen is decreased.
Question 80
Question
When the electrical current in an eddy current coil reverses
direction:
Answer
-
A. the direction of the eddy currents in a part remains the
same.
-
B. the eddy currents in the test part will change phase by 45
degrees.
-
C. the direction of the eddy currents in the part also
reverses.
-
D. the eddy currents in the part remain the same.
Question 81
Question
When testing magnetic materials in an ac field, increasing the field strength:
Answer
-
A. has no effect.
-
B. increases eddy current penetration.
-
C. decreases eddy current penetration.
-
D. decreases eddy current penetration to some minimum value, and then increases it to its maximum value when the specimen becomes magnetically saturated.
Question 82
Question
Impedance diagrams have been mathematically derived and experimentally verified for materials of any conductivity and permeability having rectangular, cylindrical, or spherical symmetry. To test all specimens of similar geometry under the same condition, it is only necessary to choose a test frequency, f, so that frequency ratio f/fg lies at the same point on the impedance diagram for each specimen. This principle is based upon:
Answer
-
A. Ohm's Law.
-
B. Kirchoff's Law.
-
C. the Similarity Law.
-
D. none of the above.
Question 83
Question
To be useful, limit frequency equation must be:
Question 84
Question
When a rod is placed in an encircling type of coil, the density of eddy currents will be the greatest:
Question 85
Question
The term fill factor applies to:
Answer
-
A. a surface coil.
-
B. coaxial cable.
-
C. an encircling coil.
-
D. all of the above.
Question 86
Question
An eddy current system using handling equipment with automatic marking of the defective areas primarily makes it possible to:
Answer
-
A. remove defective areas of the product, if desired.
-
B. eliminate test surface contamination.
-
C. allow an inexperienced operator to establish the defect cause.
-
D. pass rejectable material.
Question 87
Question
Two test coils are often used in a bridge circuit to:
Answer
-
A. eliminate skin effect.
-
B. determine the differences between a known standard sample.
-
C. increase the conductivity of the circuit.
-
D. decrease the system sensitivity.
Question 88
Question
When inspecting ferromagnetic materials, relatively low
frequencies are normally used because of the:
Question 89
Question
In modulation analysis testing, which of the following would not modulate the test frequency applied to the test coil?
Answer
-
A. Discontinuities in the test specimen.
-
B. Dimension changes of the test specimen.
-
C. Chemical composition of the test specimen.
-
D. A filter in the test circuit.