In a large steam turbine lubricating oil system the function of the oil is to lubricate and ___________ the bearings.
keep dirt out of
polish
cool
keep moisture away from
support
what type of instrumentation ins installed on the discharge side of an oil lubricated bearing
oil filter
moisture separator
dewpoint monitor
flow measuring device
thermometer
When a turbine is left cold and at a standstill, the weight of the rotor will tend to cause the rotor to sag slightly, this is also referred to as
bowing
hogging
sagging
warping
bending
when a hot turbine rotor has cooled at a standstill, the lower half will cool faster than the upper half. This may cause the rotor to bend upwards which may also be referred to as:
when a steam turbine is shut down it should be put on barring gear for a minimum of:
3 hours
24 hours
72 hours
as determined by the plant manager
barring should never be shut off
Barring gear shaft rotation is typically:
1-3 rpm
5-10 rpm
20-40 rpm
60 rpm
3600 rpm
while large steam turbine is on barring gear what other system should be placed in service
lube oil coolers
lube oil filtering
hydrogen sealing
stator water
jacking oil
which of the following is not a type of steam turbine governing:
Nozzle
Throttle
Overload
Bypass
Impulse
Nozzle governing is utilized on __________ turbines
impulse
reaction
condensing
extraction
impulse or reaction turbines
Nozzle governing
opens a nozzle from 0 % to 100 % as the load is increased on a turbine
opens a series of nozzles in succession as the load is increased
utilizes flyball weights to control a steam valve
is used on the later stages of an impulse turbine to control speed
none of the above
Impulse steam turbine speed can be controlled by throttling the steam supply through a control valve and:
varying the firing rate on the boiler
increasing the load on the generator
increasing the superheat to the steam
opening or closing a series of nozzles
bypassing the low pressure turbine through extraction
Bypass governing allows
an increase in load but a decreased efficiency
an increase in load with a increase in efficiency
a decrease in load with a decrease in efficiency
a decrease in load with an increase in efficiency
increase load with no change in efficiency
The difference between the no-load and full-load speed, expressed as a percentage of the set speed, is called the ______ of the governor. As the load increases, the speed will ________ below the set speed.
lag
droop
variance
offset
drag
In a simple flyweight governor:
speed is controlled by varying the number of weights in the governor
speed is controlled by restricting the inward movement
the weights move inward with an increase in speed
increasing spring tension increases the controlled spring
all of the above
When a steam turbine exceeds its speed setpoint
boiler pressure is reduced to limit the steam speed
the flyball weights will move outward which will in turn operate an oil relay which will close off the steam valve
the turbine will likely catastrophically fail
the barring gear will engage and act as a clutch to reduce the speed
a braking system is employed until within limits
Turbine lubricating oil
Is not required for small impulse turbines
must be changed every four months
lubricates the blades
can be used to operate the turbine governor
should be preheated before use
The turbine overspeed trip: 1. prevents the turbine from vibrating 2. prevents the turbine exceeding the maximum rated speed 3. is operated by a spring loaded pin in the rotating blades 4. will close the steam stop valve 5. should be tested before the turbine is placed in service
2,4,5
2,3,4,5
1,2,4
3,4,5
4,5
The overspeed trip of a steam turbine
operates on turbine vibrations due to high speed
is installed on all turbines
can be adjusted according to the load demand
is regulated by exhaust pressure
sheds the load in the event of high pressure
Turbine overspeed trip
prevents the turbine from vibrating
will close the steam stop valve to the turbine
is operated by a spring loaded pin in the rotating blades
supplies the operator with rpm indications
reduces the turbine speed by increasing the back pressure
The great majority of steam turbine governing systems utilize
hydraulic system principle
pneumatic system principle
mechanical centrifugal principle
lever principle
bimetal expansion principle
when starting a steam turbine it is customary practice to:
analyze the oil for water prior to rolling
turn on all cooling water systems first
place the speed control system in service once the unit is rolling
test the overspeed trip as soon as running speed is attained
stop the auxiliary oil pump as soon as steam begins to turn the unit
which of the following mechanisms would not be sued on an emergency overspeed trip device?
pneumatic
electrical
hydraulic
mechanical
any of the above may be used
when starting up a cold steam turbine, what position should the main steam valve intitially be opened to?
10 % or less
25 %
50 %
75 %
100 %
when is the barring gear engaged on a large turbine during a shutdown
when the main steam stop valve is closed
at 50 % operating speed
when the turbine is rotating at 3rpm or less
upon opening the generator breaker
when the turbine has come to a complete stop
On shutting down a large steam turbine what is one of the first steps that an operator should do once the main steam valve is closed?
shut off the boiler feed pump
drain the boiler
open the turbine drains
put your feet up and have an extended coffee break
hang the boiler lock-out tags
During the operation of a large steam turbine:
the main auxiliary oil pump supplies oil to the journal bearings
the main auxiliary oil pump is driven by the turbine shaft
if the main oil pump fails the jacking oil pump may take over
the emergency overspeed trip receives the same oil pressure as the journal bearings
only answers A) and B) from above
When a turbine hydraulic overspeed trip is activated 1. a spring closes the main steam valve 2. oil pressure quickly closes the main steam valve 3. the oil pilot drain closes 4. oil pressure to the valve is shut off 5. the stop valve oil cylinder drain is opened
1,2,3,4,5
1,4,5
2,4
1,3,5
Which of the following parameters are monitored and recorded during the operation on a steam turbine. 1. main steam pressure 2. main steam temperature 3. oil pressure and temperature 4. condenser vacuum 5. hotwell pressure and temperature
1,2,3,4
1,3,4,5
1,2,4,5
The internal spring loaded tripping bold has a center of gravity:
at midpoint
towards the head end of the bold
towards the nut end of the bolt
concentric
perpendicular with the shaft
The overspeed trip on a steam turbine is typically set to operate at ______________ % overspeed
5%
10%
20%
25%
50%
The purpose of a condenser is to:
extract heat from the condensate to be returned back to the cooling pond
subcool the condensate below the saturation temperature
convert the steam to water after the steam has expanded through the turbine
remove the non-condensables from the steam
improve the boiler overall efficiency
The addition of a condenser to a steam turbine vs a turbine exhausting to atmosphere may increase the overall efficiency of the turbine by:
75%
100%
A surface condenser: (pick the incorrect answer)
acts as a dearator
converts steam to condensate
helps maintain vacuum at the turbine exhaust
cools the condensate below the saturation temperature
may be cylindrical, oval or rectangular in shape